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Acoustic Start-up


History
A client came to FL&A with a new acoustic technology that would measure the volume of liquids in an enclosed tank much more precisely than techniques that were in use in the industry. Our client was a small research firm that was funded by a larger company and was charged with utilizing state-of-the-art acoustics technology to develop new products for the parent company. As part of its product development efforts, the client had identified a set of EPA regulations that had come into enforcement the previous year that required the monitoring of leakage from underground petroleum and chemical storage tanks. Because of the number of underground storage tanks in place (~2M) our client viewed this application as its target market and asked our firm to define this market opportunity in more detail.

Validating the Client Application Target
In working with this client to apply our NuTech ScreenTM process to this new acoustics technology, we developed the screening profile outlined below.

Functional Fit Screen:
Could be easily installed in existing tanks without major installation work
Did not require contact with the liquid being measured
Has accuracy levels four to five times better than existing liquid level measuring devices
Continuously monitors liquid levels
Capable of monitoring liquid levels when the tank is in motion
Capable of measuring particulate as well as liquid levels
Capable of measuring liquid levels in tanks that were not level

Economics Screen:
Although the company only had "bench models" of this device, it was estimated that the cost of this acoustic measuring device would be five to ten times greater than existing devices for accurately measuring liquid levels in closed tanks

Time Screen:
Because the parent company had indicated that it would not fund the full cost of developing and testing this measuring device, it was necessary to find an end-user partner willing to co-fund the product development cost

Outcome NuTech Screen Analysis
Our investigation of the application of this acoustic liquid level measuring device in the monitoring of liquid leakage from underground storage tanks revealed the following:
Underground petroleum storage tanks account for roughly half of the total underground storage tanks that would be impacted by this EPA regulation
Most chemical and agricultural underground storage tanks would be replaced by above-ground storage tanks, but retail gasoline service stations had no alternative but to comply with these EPA regulations or go out of business
Approximately 60% of these underground service station petroleum tanks were owned by small retailers that would be the last segment to comply with the EPA regulations, and 20% were owned by medium-size chains that indicated that they would follow the lead of the large national chains in regard to dealing with this issue
There were a number of alternative methods of dealing with the measurement of liquid leakage from underground petroleum storage tanks including replacing existing single-wall underground storage tanks with double-wall tanks or replacing existing underground storage tanks with fiberglass tanks or drilling monitoring wells around existing tanks to measure leakage into the soil
Virtually all of the large national gasoline station chains had decided to replace their existing underground storage tanks with either double-wall tanks or fiberglass tanks due to the PR value of preventing leakage of petroleum products into the ground rather than measuring the amount of leakage that was occurring

Refocusing the Client's Effort
Based on this analysis, we concluded that the underground storage tank market was not a market opportunity for our client. We then used this screening process to investigate other applications for our client's technology in process industries that regularly deal with measuring liquid volumes in enclosed tanks-foods, chemicals, mining, rubber, and beverages. None of these industries passed through the NuTech ScreenTM process outlined above, but one interviewee suggested that liquid levels could not be measured adequately with existing level measurement devices in processes that create a substantial amount of foam above the liquid in enclosed tanks.

We pursued this application in processes such as the production of concentrated orange juice and decaffeinated coffee in which a vacuum process is used to remove water from the liquid. Our interviews confirmed that there was a significant need for accurate liquid level measurement in these processes, and several major companies in these applications expressed an interest in possibly helping our client develop such a measuring device.

Our client had not considered this application, but subsequent laboratory tests demonstrated that the client's technology worked well in this liquid/foam environment. We put our client in contact with these end users to discuss how they might work together to co-fund the development of turning the technology into a measuring device for these liquid/foam applications.

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